Section

Q no.

Question

Sewing/

Assembly

車縫/裝配

1

Are approved samples & trim card available on every line for review, and sample comments translated into local language?

封樣和物料卡是否掛在每條生產(chǎn)線上供參考，封樣意見有無翻譯成中文？

Sewing/

Assembly

2

Are in-house pre-production meetings scheduled for each style, prior to bulk production, and meetings attended by relevant factory personnel?

是否在大貨生產(chǎn)前召開內(nèi)部產(chǎn)前會議，各相關(guān)部門是否都有參加?

Sewing/

Assembly

3

Are pilot runs conducted prior to bulk production with record ?  What is the action taken for pilot runs that do not meet our standard?

在開始生產(chǎn)前是否先做試生產(chǎn)并有記錄，達(dá)不到客人標(biāo)準(zhǔn)時(shí)會采取什么行動？

Sewing/

Assembly

4

Is there enough capacity against information provided? Check if there is balance of lines across all operations. E.g. line balancing. 

是否有足夠的產(chǎn)能，檢查所有生產(chǎn)線安排是否平衡？

Sewing/

Assembly

5

Does the factory have system in place to plan, monitor, and track daily production output? E.g. bundle/pcs/ bar code/ digital display/white board

工廠是否有系統(tǒng)計(jì)劃、監(jiān)控和追蹤每天的產(chǎn)能？（如通過裝箱數(shù)/條形碼掃描/電子顯示屏/白板）

Sewing/

Assembly

6

Are there on site mechanics/electricians who regularly maintain all machines and maintenance records well-kept in daily basis to ensure correct machine setting/ proper lubrication, spare parts, attachments, working aids, wire setting?

現(xiàn)場是否有機(jī)修工/電工對機(jī)器進(jìn)行日常維修和保養(yǎng)并有記錄，以確保機(jī)油充足、機(jī)器配件運(yùn)作正常？

Sewing/

Assembly

7

Is there proper maintenance department equipped with adequate tools and necessary equipment to support and make   trolley, side table, tray, support shelf, rack, pulley, roller……etc.

是否有正規(guī)的維修部門并配有充足的工具給予支持？

Sewing/

Assembly

8

Is there efficient pre-pressing procedure / marking in correct template to ensure the product shape consistency across whole bulk?

是否設(shè)有中燙，用點(diǎn)位標(biāo)記的方法確保所有大貨形狀一致？

Sewing/

Assembly

9

Do inline/roving QC check overall workmanship at different operations, especially at critical operations with follow up actions and record?

巡查和抽查QC是否檢查每道工序的工藝？特別是關(guān)鍵工序需要有跟進(jìn)行動并做記錄

Sewing/

Assembly

10

What is the ratio of end line QC/QA vs direct sewing operator?

成品QC/QA與車縫操作員的比例是多少？

Sewing/

Assembly

11

Are adequate systems used to separate defective and /or good products?

是否有足夠的系統(tǒng)來區(qū)分次品與良品？

Sewing/

Assembly

12

Is there a proper product safety system to record broken/damaged needles, scissors, thread cutters, tag gun needles & hand stitching needles etc., at both sample room and production floor?

是否有產(chǎn)品安全控制程序記錄板房和生產(chǎn)車間的斷針/損壞的針、剪刀、槍針、手縫針等？

Remark for 3: No spare needle, worn and replacement needle held by the operator OR left in production areas; it is verified that factory has already setup the needle control procedures in all areas, including production and sampling (i.e. 
Correct needle control log and pass the operator check).   No broken needle parts found in production areas.  Record every needle breakage and be completed at the time of the occurrence, allocate all parts of the needle and securely mounted to the log for each entry, maintain clear records for minimum 2 years.  If part of needle fragment cannot be found after the intensive search, the operator must clearly report the follow-up action and date/time of needle detection for broken needle in the broken needle log.
All reports related to above activities are well recorded, signed by related person including PSC with proper actions have been done
備注：生產(chǎn)區(qū)域或工人手里沒有多余、磨損或替換的機(jī)針；確定工廠在各個(gè)區(qū)域都建立針控程序，包裝生產(chǎn)區(qū)域和樣板房（即正確的換針記錄和通過操作員檢查）。生產(chǎn)區(qū)域沒有發(fā)現(xiàn)的斷針?biāo)槠?。完整記錄每支壞針換針的時(shí)間，所有的斷針部分都要安全的貼在記錄上，記錄至少保存2年。如果最終找不到斷針?biāo)槠?，換針員必須要有跟進(jìn)行動，就是把周圍2米范圍的衣服拿去過驗(yàn)針機(jī)，并開具證明，證明上要寫明日期和時(shí)間。所有與上述有關(guān)的報(bào)告和記錄，相關(guān)人員都要簽名包括生產(chǎn)安全員。

Sewing/

Assembly

13

Is production floor well organized, clean, aisles clear, free of clutter with good ventilation?

生產(chǎn)樓層是否整潔、干凈、通道干凈、通風(fēng)良好？

Sewing/

Assembly

14

Is there a proper training program for new operators?

是否有新員工上崗培訓(xùn)計(jì)劃？